BEP Catalog 2024

MARINE EMERGENCY VEHICLE INDUSTRIAL RV

2024

TAKING YOU FURTHER Navico Group is the world’s leading supplier of integrated systems and products to industries ranging from marine to recreational vehicle and beyond. We offer an unmatched portfolio comprised of industry-leading brands in power management, digital control & monitoring, networked devices and marine electronics.

Battery Management Power Distribution bepmarine.com

Digital Control & Monitoring Onboard / Offboard UX czone.net

Lighting Marine Accessories Water and Fuel Systems attwoodmarine.com

Battery Management Circuit Protection Power Distribution bluesea.com

Chartplotters Radar Autopilots Sonar Technology simrad-yachting.com

Integrated Lithium-Ion Management System fathomepower.com

Lithium Batteries Portable Power AGM Batteries relionbattery.com

Chartplotters Displays Instruments Sensors bandg.com

Wire Wire Management ancorproducts.com

Battery Chargers promariner.com

Heating Systems Pumps whalepumps.com

Trolling Motors motorguide.com

Actuators Trim Tab System lencomarine.com

Chartplotters Fishfinders Sonar & Radar Trolling Motors lowrance.com

Metal Fabricated Hardware garelick.com

Marine Cartography c-map.com

AC Shore Power DC Power Connection marinco.com

Batteries Power Conversion Battery Management Transformers Alternators & Regulators Digital Control & Monitoring mastervolt.com

See how far our innovations can take you at Navico.com

I Founder's Vision BEP offers a range of high quality electrical solutions designed for the harsh Marine and RV environments. Every product meets exacting performance specifications and is designed to withstand extreme conditions, both at sea, and on land. I Solutions Focused The BEP team is intimate with the marine environment and develops solutions that improve the installation and use of the products they design. The new products developed reduce assembly time, save space and improve the user experience. I Innovation & Engineering BEP's innovative culture and engineering excellence is focused on simplifying the installation and optimizing the user experience with thoroughly tested products that will thrive in the harsh marine environment. I Worldwide Support BEP customers have global support in APAC, EMEA and the Americas. The network of support will resolve any issues that come up in supply, technical support and installation questions. BEP is committed to provide the products and support needed to make your installation and experience the best in the industry. I Trusted Quality BEP products are designed in New Zealand to withstand prolonged exposure in the harshest environments. Our products have stood the test of time in marine and automotive installations around the world and remain the product of choice by world leading recreational and commercial manufacturers. We stand behind our products and proudly offer a “Trusted Quality” 5-year warranty on all parts. What makes BEP different:

Table of Contents old NEW bug

Battery Management Smart Battery Hub Pro Installer Battery Switches

new NEW bug

Battery Switches 16 Remote Operated Battery Switches 18 Voltage Sensing Relays 20 Battery Distribution Clusters 22 Battery Distribution Panels 27 Battery Management Panels 29

p. 16

p. 10

p. 14

p. 19

p. 20

p. 21

p. 18

p. 23

p. 27

p. 28

p. 29

Connectors & Insulators Pro Installer Bus Bars 32 Pro Installer Fuse Holders 35 Pro Installer Insulated Studs 36 Pro Installer Link Bars 37 Insulated Studs 40 Bus Bars 41 Distribution Studs 42 Circuit Breaker Modules 43

p. 35

p. 36

p. 40

p. 34

p. 41

p. 38

p. 43

p. 42

Circuit Protection & Switches Marine Fuses 46 Fuse Holders 47 Circuit Breakers 48 Switches 52

p. 46

p. 47

p. 53

p. 54

p. 55

p. 48

p. 49

p. 51

p. 55

p. 56

p. 58

p. 59

p. 60

p. 61

Power Distribution Panels Switch Panels 64 Push Button Switches 68 Custom Panel & Design Services 69 DC Circuit Breaker Panels 72 AC Circuit Breaker Panels 78 Labels (Panels & Switches) 81

p. 67

p. 65

p. 66

p. 68

p. 67

p. 64

LIGHTS

FRIDGE

WATER PUMP

SET-KMC

LIGHTS

FRIDGE

FANS

SET-17N

SET-KMC

ENTERTAINMENT

TOILET

GALLEY

SET-18N

SET-KMC

DC OUTLETS

DIESEL HEATER

WATER PUMP

SET-KMC

SET-8N

p. 74

p. 71

ACCESSORIES

p. 75

p. 81

Meters AC & DC Systems Monitors Tank Senders & Modules

88 90 92 94

Gas Detectors

Analog & Digital Meters

p. 90

p. 91

p. 92

p. 88

p. 93

p. 94

p. 95

Appendix & Index Wire & Cable Technical Data

96 99

Part Number Index

BATTERY MANAGEMENT

Pro Installer Battery Switches

Battery Switches

Remote Operated Battery Switches

Voltage Sensing Switches

The Pro Installer range of premium quality battery switches offer ease and flexibility of installation, and optimal performance in the harsh marine environment.

BEP has pioneered development of battery switches for marine use. Ongoing R&D has further optimized these products to offer a range of high quality but cost effective manual switching solutions.

The MD range of battery switches allow you to install the battery switch very close to the battery, to remotely manage the increased electrical loads found on today’s boats. They are ideal for remote isolation of bow and stern thrusters.

These switches automatically sense connected battery bank voltages and provide optimal, efficient charging of the second bank. The VSS allows for independent battery banks to be combined or isolated based on the presence of a charging source while also offering remotely activated, high current, emergency parallel connection.

BATTERY MANAGEMENT

Solenoids

Digital Voltage Sensing Relay (DVSR)

Battery Distribution Clusters

Battery Distribution Panels

Battery Management Panels

Remotely switch high amperage loads with a low- amperage on-off switch.

The Digital Voltage Sensing Relay (DVSR) provides a highly efficient but inexpensive solution for automatic charging of a second battery bank. It ensures correct charging while removing the risk of flat start batteries.

With the successful release of the BEP battery distribution system, BEP saw the need for ready assembled clusters for different applications to make the installation within the battery area even easier.

We've integrated our battery switches, circuit protection and secondary charging accessories into one convenient to install panel. In addition to our standard range, we can build custom panels to suit your requirements.

The fastest and easiest way to panel mount a battery switch cluster, contour connect panels provide low profile panel mounting plus flexibility in layout.

8 BATTERY MANAGEMENT

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Power Management Redefined

old NEW bug

new NEW bug

Smart Battery Hub

The BEP Smart Battery Hub is a complete all in one battery management system. Simplify battery management with remotely activated switches, automatic Voltage Sensitive Switching combined with emergency parallel functionality. Enclosed in a robust easy to install, Ignition Protected IPX7 enclosure. Monitoring and transmission of battery voltages and full house bank state of charge over NMEA 2000 for integration with multi-function displays. Options for two to six engine configurations available. Features & Benefits • Monitors and transmits all battery voltages, including house bank state of charge via NMEA 2000 • IPX7 and Ignition Protected • Remotely operated switches via analog inputs or CZone ® • Ultra low power consumption • Full mechanical override of all switches for safety and servicing

80-716-0030-00 Smart Battery Hub Twin Engine 80-716-0031-00 Smart Battery Hub Triple Engine 80-716-0032-00 Smart Battery Hub Temp Sensor (15m)

BATTERY MANAGEMENT 9

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Additional Features • Remotely operated emergency parallel switches • Bi-directional voltage sensitive switching with configurable cut in and out voltage thresholds • Monitor up to 2 tank levels, additional battery voltage, temperature or pressure using industry standard sensors • Status LED’s for all switch outputs and fault indication • Equipped with advanced core CZone ® feature set like load shedding,

NMEA 2000 switch bank support and many more • Support for CZone ® logic blocks and data switching

• USB port allows firmware upgrades and full CZone ® system updates including configuration changes over the NMEA 2000 network (no PC or adapters required) • 2 x 10A fused 24 hr house outputs with State of Charge monitoring • Stand-alone functionality for systems without CZone ®

Specifications Weight

18.5lb (8.4kg)

Power consumption max Power consumption sleep NMEA 2000 connectivity

92mA <5mA

1 x NMEA 2000 Micro-C port, 1 LEN

Warranty period

5 years

Operating temperature range Storage temperature range

-5°F to +131°F (-15°C to +55°C) -40°F to +185°F (-40°C to +85°C)

Dimensions W x H x D NMEA 2000 PGN Output

14.310" x 10.841" x 6.280" (363.5 x 275.4 x 159.5 mm)

Fluid Level, Pressure, Temperature, Battery Volts, State of Charge Battery voltage, House current draw, House state of charge

Monitoring

Ingress protection

IPX7

Compliance

CE, NMEA, ISO8846/SAEJ1171 Ignition Protected 12V or 24V, power harvested from all batteries

Nominal Voltage

Continuous rating: Intermittent rating: Cranking rating: Additional Inputs

300A 700A

1450A

3 x Master switch inputs 2 x Analogue Inputs: Positive or Negative Switching, 0-30 Volt, 0-1000 Ohm

Resistance and 4-20mA Current 1 x Battery temperature sensor

10 BATTERY MANAGEMENT

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Dimensions

14.31" 363.47mm

6.28" 159.5mm

BATTERY MANAGEMENT 11

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System Example

Engines

Parallel

House

Learn more at fathomepower.com

12 BATTERY MANAGEMENT

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Pro Installer Battery Switches The Pro Installer range of premium quality battery switches offer installation in three easy steps and optimal performance in the harsh marine environment. These revolutionary, patented battery switches allow you to wire them from the front. With models that offer on/off, selector and dual bank control functionalities, the switches feature improved contactor design, ergonomics that provide clear intuitive operation, an industry standard mounting footprint and all switches meet global industry standards. The innovative dual bank control switch offers the functionality of three switches in one. The patented EZ-Mount switches have a compact, industry standard footprint, the ability to cluster with other Pro Installer products, saving valuable onboard space, and are rated 400A continuous, 600A intermittent. Attention to all aspects of switch function and use has created superior installation options, high power capacity and improved reliability.

All Pro Installer Switches: • Meets global industry standards CE and ABYC • Ignition protected • IP66 rated (see inside back cover) • Removable side plates • Ergonomic removable switch knobs

See page 32 for more Pro Installer products to complete your cluster.

Pro Installer Standard Mount Switches This powerful generation of battery switches have a 400A rating with outstanding performance and features for both the installer and end user. Three mounting options: surface, rear panel and front panel mounting, plus optimized cable access makes installation a breeze. Pro Installer switches set the new benchmark with outstanding ergonomics, intuitive look/feel, and are engineered from the finest materials to withstand the harsh marine environment. • Switch studs face back of switch (when viewed from front) • Panel mounting allows direct access to the switch studs from rear of panel • Does not share Pro Installer interconnection height due to different mount options • Accepts metric or imperial fasteners with innovative nut retention

Standard Mounting Options

optional

Surface Mount

Front Panel Mount

Rear Panel Mount

BATTERY MANAGEMENT 13

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Check out our Award Winning Pro Installer EZ-Mount Switches

Ergonomic removable switch knobs

1 Fit

base

Switch actuator and knob can be fitted at any 90 degree rotated angle so switch base can be installed to best suit cabling

2 Add wiring 3 Clip on

actuator

Removable side plates provide max width openings for flexiblity in cable entry

Upward facing studs allow direct access for cable connections

Pro Installer EZ-Mount Switches Why Pro Installer EZ-Mount?

As easy as 1, 2, 3, these revolutionary, patented battery switches from BEP allow you to wire from the front. Simply remove the back, wire, and then clip the actuator and cover in place. Never has installation been so easy. These durable switches accept large cables or multiple lugs and feature intuitive, ergonomic switch positioning and clear graphics. The EZ-Mount switches have a compact, industry standard footprint, the ability to cluster with other Pro Installer products saving valuable onboard space, and are rated 400A continuous, 600A intermittent. Constructed for longevity in the marine environment, they meet rigorous global standards.

Multi award winning including the prestigious METS DAME award.

Miami Boatshow

IBEX

Surface Mount Only

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Pro Installer Battery Switches

On/Off Battery Switches For isolation of a single positive supply e.g. as a main House or Start battery switch Double Pole On/Off Battery Switches Used where positive and negative supplies must be isolated at the same time.

Selectors (771-S-EZ & 771-S) & Selector with Field Disconnect (771-SFD) Battery Switches Power requirements on boats have increased, and these Selector switches offer high power capacity (400A continuous), the ability to easily fit doubled cables, and conform to the industry standard mounting footprint (Guest, Perko, Blue Sea Systems). Please note selector switches will not separate electronics from harmful engine starting spikes.

Related Products

Label Sets page 84

Battery Knob Options for 701 Series • For applications where emergency parallel switch needs to be highlighted • Order separately - replaces existing knob

701-KEY-EP

701-KEY

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Remote Operated Battery Switches The motor driven range of battery switches allow you to install the battery switch very close to the battery, allowing remote operation to manage the increased electrical loads found on today’s boats. This reduces cable lengths and sizes, providing significant savings in expense and weight of copper battery cable. They are ideal for remote isolation of bow and stern thrusters. The 720-MDO has been enhanced to offer easy standard installation, or advanced options capable of switching different voltage circuits from the main supply. • Motor driven by remote operation • Battery switch can be mounted alongside battery, reducing cable lengths

701-MD & 701-MDCZ

and cable sizes (large cost and weight saving in copper cables) • Reduced installation labor, due to shorter battery cable runs • Manual override option to meet CE/ABYC requirements • Power draw with switch off for 701-MD @ 15mA and 701-MDCZ @ 12mA • LED status identification for remote control switch • Can be either surface, or rear panel mounted • Uses interchangeable labelling system (Part # 713 or 715 on page 84) Optical sensor benefits (720-MDO only) • Same easy connection for standard installation • Ability to control different voltage circuits • Can be used to switch positive or negative lines • Main contacts can be isolated from control circuit allowing operation via another battery source • Low stand by current draw (<5mA)

720-MDO

Specifications - All recessed or surface mount, tin-plated copper studs & nuts, ignition-protected UL1107

Inter. (5 min)

Crank. (10 sec)

Part #

LxWxH in LxWxH mm

Cont.

Voltage Function Studs

Cable to meet rating

701-MD

2.7" x 2.7" x 4" 69 x 69 x 101 mm 275A 455A 1250A 9.5–32V DC On/Off

2x 3/8" (10 mm) 3/0 AWG (95mm 2 )

701-MD-D 720-MDO

(Deutsch Plug) Same dimensions and ratings as above

2x 1/2" (12 mm) 3/0 AWG (95mm 2 )

4" x 4" x 4.33" 102 x 102 x 110 mm 500A 700A 2500A 9.5–32V DC On/Off

Remote On/O Key Switch For the remote operation of the 701-MD and 720-MDO battery switches (page 18). Can be mounted standalone or within the Contour Connect panel range. Part # 80-724-0006-00

Terminal Link Kits (TLK's) Now available for the 701 and 720 size battery switches, the TLK's allow for cable connections to be made outside of the

body of the switches. Part # 80-708-0017-00 Part # 80-708-0013-00

701-MD

720-MDO

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Battery Knob Options for 701 Series For applications where emergency parallel switch needs to be highlighted. Order separately - replaces existing knob. 701-KEY-EP 701-KEY

Wireless Remote Control You can now wirelessly operate your BEP motorized battery switches from a distance of up to 250 ft (80 m) away. • Control up to four separate 5A circuits; eg, 701-MD/720-MDO battery switches, anchor light, navigation lights, and courtesy lights • No more lifting hatches to turn on battery switches — it’s now all controlled from the remote key fob • Control battery switches easily (On/Off) from the dock • Remote has a rolling code, for security • Requires 12V supply for operation, relay channels are fully isolated and are rated 0–32V, 5A • Activation of the four circuits may be either latching (all four the same), or momentary Part # 80-911-0045-00

Solenoids • Remotely switch high amperage loads with a low amperage on-off switch • Rated from 65A up to 100A for use in 12V DC systems • Available with steel and PVC coated housings

Part # Family

Nominal Voltage Ratings

Termination Type

Amperage

1002203

Remote Switching 12V DC

65A at 12V DC 10–32 thread and 5/16–24 thread 85A at 12V DC 10–32 thread and 5/16–24 thread 85A at 12V DC 10–32 thread and 5/16–24 thread

65A

1002205

PVC Coated

12V DC

65A

1002204

Remote Switching 12V DC

85A

1002206 1002201

Engine Starting 12V DC Motor Reversing 12V DC

100A at 12V DC 5/16–24 thread 100A

75A at 12V DC 5/16–24 thread & 1/4 blade 85A at 12V DC 5/16–18 thread & wire leads, 16 AWG, 8"

75A

1002202

Solid State

9-31V DC

85A

20 BATTERY MANAGEMENT

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Dual Operation VSS (Voltage Sensitive Switch) and Emergency Parallel These Voltage Sensitive Switches automatically sense connected battery bank voltages and provide optimal, efficient charging of the second bank. The VSS allows for independent battery banks to be combined or isolated based on the presence of a charging source (such as an engine alternator or battery charger), while also offering remotely activated, high current, emergency parallel connection. Designed and constructed for longevity in the marine environment with tinned copper conductors, stainless steel nuts, and high temperature, fiber reinforced plastics. The units are ignition protected, provide On/Off switching operation, and may be recessed or surface mounted. • Dual battery sensing • Remote emergency parallel function: can be operated through a momentary button on the dash which will parallel the batteries for 10 minutes. Once this 10 minutes has passed, if the voltage is up high enough, the voltage sensitive switch will stay engaged. If not, it will disengage. • Manual override option 720-MDVSO benefits • Dual 12V/24V operation (both banks must be same voltage) • Low power consumption (<6mA) • Lowered cut in voltage (13.3V/26.6V) suits low output alternators and high temperature environments 80-701-0018-00, and 720-MDO-EP: Emergency Parallel Only • 10 minute remotely activated emergency parallel function (no voltage sensitive function) • 12V/24V operation (both banks must be same voltage)

80-701-0018-00

720-MDO-EP

Part #

LxWxH in

LxWxH mm

Voltage Rating Engages

Disengages

Cable to meet rating

701-MDVS 720-MDVSO

2.7" x 2.7" x 4" 69 x 69 x 101 mm 12V 275A 13.7V DC

12.2–13.00V DC 3/0AWG (95mm 2 )

4" x 4" x 4.3" 102 x 102 x 110 mm 12/24V 500A 13.3/26.6V DC 12.7/25.4V DC 2x 3/0AWG (95mm 2 )

701-MDVS-24V 80-701-0018-00

24.4–26.00V DC 3/0AWG (95mm 2 )

2.7" x 2.7" x 4" 69 x 69 x 101 mm 24V 275A 27.4V DC

2.7" x 2.7" x 4" 69 x 69 x 101 mm 12/24V 275A Emergency Parallel Only 4" x 4" x 4.3" 102 x 102 x 110 mm 12/24V 500A Emergency Parallel Only

3/0AWG (95mm 2 ) 2x 3/0AWG (95mm 2 )

720-MDO-EP

701

80-724-0006-00

Remote Emergency Parallel Switch

OUTPUT

RED

INPUT

GREEN BLACK

(ON)/OFF SWITCH

Used for convenient remote activation of the 10 minute emergency parallel function on these motorized Voltage Sensitive and Emergency Parallel switches. It can be mounted standalone or within the Contour

THESE TWO CABLES MUST BE TERMINATED INTO WAGO PLUG

701

Connect panel range. Part # 80-724-0007-00

IT IS IMPERATIVE THAT THE NEGATIVE (BLACK) FOR THE MD/MDVS IS TAKEN DO THIS WILL CAUSE THE UNIT TO WORK ERRATICALLY. ONLY ONE NEGATIVE FROM THE SAME BATTERY THAT IT IS ISOLATING. FAILURE TO MUST BE SUPPLIED TO EACH UNIT FOR CORRECT OPERATION.

BATTERY MANAGEMENT 21

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DVSR: Dual Battery Charging Made Easy The Digital Voltage Sensing Relay (DVSR) provides a highly efficient but inexpensive solution for automatic charging of a second battery bank. It ensures correct charging while removing the risk of flat start batteries. When the voltage on the first bank rises sufficiently, the DVSR engages allowing the second battery bank to charge. When charging stops and voltage falls, the DVSR automatically isolates the battery banks, ensuring that engine start batteries are kept fully charged. Digital circuitry provides superior reliability and extremely low power consumption.

• Safely charge two or more independent battery banks from one charge source (alternator, battery charger…) • Charges engine starting batteries before combining auxiliary bank for charging • Protects start batteries from becoming flattened by domestic loads • Isolates electronics from harmful electrical surges from starter motors • Simple to install 3-wire connection, leaves alternator wiring intact • No volt drop vs. diode isolators • Ignition protected • Surface or panel mountable

Digital Technology Provides: • Multi voltage, auto selects between 12V and 24V DC operation • Digital circuits provide very low power consumption (<2mA in standby, up to 8x more efficient than analog models) and enhanced performance • Remote sensing circuitry allows optional connection from ignition switch, provides same functionality as single sense VSR and zero power consumption when engine is off • Zero stand by current draw when remote sensing circuit utilized with storage mode switch fitted (switch in open position) • Remote status LED output option

Rating Continuous

Rating Intermittent Engages

Part # OEM # LxWxH in

LxWxH mm Voltage

Disengages Cable to meet rating

710-140A 710-140A-B 2.75" x 2.75" x 2" 69 x 69 x 50 mm 12/24V 125A

140A

13.4/26.8V DC 12.8/25.6V DC 8AWG (8mm 2 )

START DVSR Operation (Shown for 12V System) DVSR Operation (shown for 12V system)

Charging begins but batteries remain isolated

Battery voltage rises to 13.4V on charging battery

The two battery banks are isolated

The charge source is removed, battery voltages begin to fall House Batt Positive + (Tinned stud) Orange sticker (Remote LED connection point) Start Batt Positive + (Tinned stud) Black wire - (Negative) Red wire (Ignition control/Storage mode)

Automatically engages to join the two battery banks for charging

Battery voltage falls below 12.8V, and the DVSR disengages

CSP6

BEP House Battery Isolator

POS BUS

NEG BUS

NAVIGATION LIGHTS

ANCHOR LIGHTS

CABIN LIGHTS

COCKPIT LIGHT

- + Optional LED

Pro Installer Fuseholder

Optional Orange

BILGE PUMP

House Battery

SPARE

Switch Panel

Optional cut here and join other end for ignition or storage mode control

BEP Emergency

Start Battery POSITIVE +

Wiring diagrams indicative of installation only, for full instructions see the BEP website: bepmarine.com

Parallel Isolator

Black Wire

House Battery POSITIVE +

DVSR

Red Loop

Optional Pro Installer Fusehlder

Optional Switch for Ignition or Storage Mode Control

Fuse

Engine

Start Battery

BEP Start Battery Isolator

22 BATTERY MANAGEMENT

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Battery Distribution Clusters With the successful release of the BEP battery distribution system, BEP saw the need for ready assembled clusters for different applications to make the installation within the battery area even easier. Following is the range as outlined in each diagram, which are overviews only. All clusters are completely bused and pre-wired internally for easy installation. These include all connecting points clearly marked with ABC labels as shown in all illustrations.

Single Engine, Two Battery Banks The 714-140A-DVSR uses a dual sensing DVSR

(710-140A). This system ensures you will always have a fully charged reserve battery. When the switch is in position one, it becomes the sensing battery for the DVSR. Battery two, which is in isolation, will be charged via the DVSR when the engine is running, ensuring it is always fully charged. When the switch is in battery two position, this becomes the sensing battery and battery one is charged via the VSR. The fact that there is always a fully charged battery in reserve is a huge safety factor. Please note: With the 714-140A-DVSR the electronic loads are run off the same battery as the engine starting battery.

Part # 714-140A-DVSR OEM # 714-140A-DVSR-B See table on page 24 for specifications

See page 27 for panel versions

Single Engine, Two Dedicated Battery Banks Available as horizontal or vertical units. To be used in the following systems: 1) Single outboard dual battery bank 2) Single alternator dual battery bank 3) Twin alternator dual battery bank Part # 715-H horizontal Part # 715-V vertical See table on page 24 for specifications

715-V

715-H

See page 27 for panel versions

BATTERY MANAGEMENT 23

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Single Engine, Two Battery Banks An ideal replacement for a Battery Selector Switch. Just remove selector switch and connect existing wires to a 716 cluster, no extra wires are required for a fully automatic battery management system. No more flat start batteries.

To be used in the following systems: 1. Single outboard dual battery bank.

2. Single alternator inboard engine dual battery bank. The 716 cluster replaces battery isolator systems. For DVSR operation, see page 20.

Part # 716-H-140A-DVSR Part # 716-V-140A-DVSR

horizontal

716-SQ-140A-DVSR

vertical Part # 716-SQ-140A-DVSR square

716-H-140A-DVSR

See page 27 for panel versions

Twin Engine, Two Banks The 715-S allows the house loads to be switched between port and starboard batteries. The selector switch can also be used to

Twin Engine, Three Banks The 718-140A-DVSR is designed for twin inboard systems when it is not practical to have both engine alternators in parallel because of the types of regulators used on these alternators. The house battery is charged from the port engine when the DVSR is engaged. For DVSR operation read, see page 21. See table on following page for specifications. Part # 718-140A-DVSR

parallel the batteries when in both positions. See table on following page for specifications. Part # 715-S

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Twin Engine, Three Banks This system is designed for twin engine installations. It will allow the port engine to charge the port start battery and the house battery when the DVSR is engaged. It will also allow the starboard engine to charge the starboard start battery and the house battery when the starboard DVSR is engaged, giving a combined charge from two engines into the house battery until the voltage regulators on both engines control the charge. It will also allow the house battery to be charged if steaming on one engine. See table below for specifications. Part # 717-140A-DVSR

Triple Engine, Four Banks This system is designed for triple engine installations. Once again using multiple DVSRs off each start battery giving combined charge from all three engines into the house battery via DVSRs. See table below for specifications. Part # 719-140A-DVSR

See page 27 for panel versions

Dimension guide Clusters are made from uniformly square switches, each side 2.7" (69 mm)

Specifications

Battery (banks) DVSR Orientation Part #

Engine Type

LxWxH in

LxWxH mm

714-140A-DVSR 716-H-140A-DVSR 716-V-140A-DVSR

Single inboard or outboard 2

yes vertical yes horizontal yes vertical yes square no horizontal no vertical no horizontal yes horizontal yes horizontal

5.4" x 2.75" x 3"

138 x 69 x 75mm

10.85" x 2.75" x 3" 276 x 69 x 75mm 10.9" x 2.7" x 3" 276 x 69 x 75mm

716-SQ-140A-DVSR 5.4" x 5.4" x 3"

138 x 138 x 75mm

715-H 715-V 715-S

8.1" x 2.75" x 3" 207 x 69 x 75mm 2.75" x 8.1" x 3" 69 x 207 x 75mm 8.1" x 2.75" x 3" 210 x 69 x 75mm

Twin inboard or outboard 2

718-140A-DVSR 717-140A-DVSR 719-140A-DVSR

Twin inboard Twin outboard Triple outboard

3 3 4

8.1" x 5.4" x 3" 5.4" x 8.1" x 3" 8.1" x 8.1" x 3"

207 x 138 x 75mm 138 x 207 x 75mm 207 x 207 x 75mm

yes square

DVSR Charging Current: 125A continuous Battery Switch Rating: 275A continuous

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Single Engine, Two Battery Banks with Motorized VSR Offers the same features as the 716-SQ-140A-DVSR (page 23), with two important differences. The VSR and Emergency Parallel switches are combined into one voltage-sensitive switch, and that switch is able to be remote-operated. For features of the motorized VSR, see page 21. The layout allows all cables to be attached from the bottom of the cluster. Part # 80-716-0017-00

Twin Engine, Three Banks with Motorized VSR

Offers the same features as the 717-140A-DVSR (page 24). The VSR and Emergency Parallel switches are combined into one voltage-sensitive switch, and that switch is able to be remote-operated. For features of the motorized VSR, see page 21. The layout allows all cables to be attached from the bottom of the cluster. Part # 80-716-0018-00

See page 27 for panel versions

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Remote Battery Management Clusters • Complete system including all cable links (Battery Control Center ordered separately—see below) • Offers all features of motorized battery switches and Motorized VSRs in one kit. Makes ordering easy! • Clusters are surface mount, and can be rearranged to meet specific needs, such as port and starboard configurations and can be combined with other battery distribution products • Available in single, dual and triple engine configurations

Single Engine

Triple Engine

80-716-0014-00

Dual Engine

80-716-0016-00

80-716-0015-00

Battery Control Center Sophisticated electrical systems need reliable automation. That’s key. Centralize power handling with the BEP Battery Control Center. Cluster or Contour Connect mounted, delivers hard-handling, good-looking power management where it’s needed. The Battery Control Center (BCC) is equipped with locks on each battery switch position. This ensures group operation at the turn of the key. Any switch can be isolated by disengaging its lock and toggling the switch off.

Description

Part #

80-700-0050-00 80-700-0051-00 80-700-0052-00

Single engine remote Twin engine remote Triple engine remote

80-700-0051-00

BATTERY MANAGEMENT 27

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Battery Distribution Panels Fast fit, flush mounting battery distribution panels 1. Use template to mark rectangular hole in fascia 2. Cut hole 3. Fit panel and screw into place

Dimensions for Contour Connect Panels Part # LxWxH (Module) Cut-out

LxWxH (Module)

Cut-out

CC-801 CC-810

6.5" x 4.2" x 2.2" 5.75" x 3.4" 166 x 106 x 55 mm 146 x 86 mm 9.2" x 4.2" x 2.2" 8.5" x 3.4" 233 x 106 x 55 mm 213 x 86 mm

CC-802 6.5" x 8.3" x 2.2" 5.75 x 7.5"* 166 x 212 x 55 mm 88 x 148 mm* CC-803N 9.2" x 8.3" x 2.2" 8.5" x 3.4"* 223 x 212 x 55 mm 213 x 86 mm* *Single hole only.

4. Add trim pieces 5. Connect cables

Single Engine, Two Battery Banks The CC-810 is supplied standard with 3 x 701-PM battery switches pre-assembled. Ideal for installing alongside any other Contour Connect Modules. Part # CC-810

Single Engine, Two Battery Banks This panel incorporates a version of our very successful 714-140A-DVSR cluster (page 22). Supplied pre-wired with back cover and CC-J joiner to allow it to be combined with other modules. Supplied standard in charcoal with grey wave strip. Other trim colors are available for volume OEM orders. Part # CC-801

Single Engine, Two Battery Banks The CC-802 incorporates a version of our very successful single engine battery switch cluster (page 23). The CC-802 is supplied loosely assembled with links and joiners to allow it to be assembled in either the vertical or horizontal orientation as shown in illustrations. Full wiring instructions are supplied to allow pre assembly for both orientations. Part # CC-802

Twin Engine, Three Battery Banks The CC-803N incorporates a version of our very successful dual engine battery switch cluster (page 24). The CC-803N is supplied with cables to allow for horizontal or vertical configurations. The components can also be easily removed and reconfigured if the factory layout does not suit your application. Part # CC-803N

28 BATTERY MANAGEMENT

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5-way CB Panel • 1x Heavy-Duty CB, 1x Toggle, 3x Push Reset • Equipped to cover essential circuits requirements (bilge, pumps etc) • 50A CB for DC mains or treatment systems • 135A 185 Series CB for anchor windlass • Compliments the other modules for either single or dual engine installations • 3 x 10A push to reset thermal breakers • Custom configurations can be supplied to order Part # CC-804

The below panels are designed for applications where the OEM or panel builder wishes to construct a custom system. They’re supplied as empty panels with all necessary mounting hardware, including one CC-joiner.

CC-1

CC-5

Blanking Plate The CC-BLANK will cover an unused hole in CC-1 and CC-2. Attached from the rear of the panel, it allows for expanding with other options at a later date. Part # CC-BLANK

CC-1 & CC-5 Modules Will house the following components: 701-PM Panel mount battery on/off (page 17). 701S-PM Panel mount battery selector switch (page 17). 185 Series Heavy-duty circuit breakers (page 49). (CC-HDBM must be ordered with 185 series circuit breakers, one per breaker). 710-140A Voltage Sensitive Relay (see page 21).

Solid Links 708-42.5 Solid terminal links supplied pre-connected with spare links for different orientations (horizontal or vertical) of Contour Connect panels. Must be ordered separately when ordering CC Kitset panels.

CC-2 Module Will house the following components:

CLB series (push reset) Carling circuit breakers (page 50). Toggle Magnetic Hydraulic Carling circuit breakers (page 51).

708-42.5

Part #

Application

708-42.5

For horizontal linking of battery switches in the same panel

708-70.0 For horizontal linking of battery switches studs between two separate panels 708-107-V3 For vertical linking of battery switches between panels

BEP CB Panel Mount The CC-HDBM module must be ordered separately if ordering BEP 184 & 185 series circuit breakers. Mounting hardware for CB and panel attachment is supplied with module. CC-HDBM

BATTERY MANAGEMENT 29

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Battery Management Panels • Essential circuits, 24-hour supply • Mains breakers for control panels, davit winches, or treatment systems • Panels are supplied with a BEP 703-300A/B heavy-duty negative bus, to accommodate all the negative connections at the battery (Please note: 800-MS4* is supplied with 702B negative stud) • Heavy-duty breakers for anchor winches • Powder coated aluminum panel • Supplied with a full label set for panel circuit breakers—Part # SET-MSP; additional label sets available (page 83) • Spare positions for additional battery switches and circuit breakers for extras such as radio batteries and genset batteries • NOTE: Custom panels made on request

800-MS1 The 800-MS1 panel is designed for power or sail boats between 32.9–39.5 ft (10–12m) with single engines. 10.25" x 13.8" x 2.9" (260 x 351 x 75 mm)

The 800-MS2 panel is designed for power boats between 32.9–39.5 ft (10–12m) with twin engines. 11.1" x 18.25" x 2.9" (281 x 463 x 75 mm) 800-MS2

The 800-MS3 panel is designed for power boats between 39.5 – 52.5 ft (12–16m) with larger diesels. 15" x 18.25" x 3.75" (380 x 463 x 95 mm) 800-MS3

Auxiliary Parts (ordered separately)

Part # 701 Part # 713

Battery switches to fit panel cutouts

Battery switch label sheet

Circuit Breakers For treatment systems, davit winches and sub‑mains.

The 800-MS4* panel is designed for sail boats up to 46 ft (14m) and power boats up to 32.9 ft (10m) with single engine. 6.3" x 9.4" x 2.9" (160 x 239 x 75 mm) 800-MS4 Enquire about our custom battery management panels! *Special Order Only

Part # CBL-50A-SP Part # CBL-75A-SP Part # CBL-100A-SP

50A 75A

100Aw

CONNECTORS & INSULATORS

Pro Installer Bus Bars

Pro Installer Fuse Holders

Pro Installer Insulated Studs

Pro Installer Link Bars

Pro Installer Busbars are the ultimate solution for compact termination of small cables.

Pro Installer fuse holders offer flexibility to cover fusing requirements from 30–750 amps.

The Pro Installer range features modular products which can be linked together in order to provide space saving, fast installation clusters. These tinned copper link bars provide the means to join battery switches, bus bars, fuse holders and insulated studs.

Pro Installer Insulated Studs are available in single and twin stud versions.

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